Case Studies
Real Work. Real Plants. Real Results.
Over a decade of industrial manufacturing engagements — from engine assembly lines and EV production to smart yard logistics and energy monitoring. This is the work that informs everything we do.
40+
Completed engagements
21+
Manufacturing clients
5
Industrial sectors
Documented Case Studies
In-depth documentation of selected engagements — covering operational challenge, engineering approach, system architecture, and business impact.
Bajaj Manless Engine Assembly Project
Automotive powertrain — high-volume two-wheeler engine assembly
Multiple robotic stations, machines, inspection systems, and conveyors operating simultaneously require a digital layer to capture, aggregate, and present machine signals in a way that production teams can act on. Without this layer, operations are managed through lagging reports and manual coordination.
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Smart Yard Management System
Automotive dispatch — large-scale finished vehicle yard operations
Large automotive plants managing thousands of vehicles across open storage yards face significant coordination challenges without a digital system. Operators manually search for vehicles, track storage locations by memory or paper, and struggle to maintain FIFO dispatch logic across a yard that changes continuously through the shift.
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SCALEX Manufacturing Execution System Deployment
Electric vehicle manufacturing — battery pack and vehicle assembly
EV production across multiple battery and vehicle assembly lines generates process data at every station — but without a unified execution layer, data remains fragmented across machines, manual logs, and disconnected systems. Quality traceability, genealogy tracking, and enterprise integration require a centralised MES platform.
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Trolley Tracking System – LATL Narsapura
Automotive manufacturing — finished goods and component logistics
Production trolleys moving between assembly lines, finished goods storage, dispatch gates, and shop floor return routes were tracked manually — creating visibility gaps, coordination inefficiencies, and limited data on trolley utilisation across the plant.
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Selected Project Experience
Representative industrial manufacturing projects delivered across automotive, electric vehicle, industrial machining, and process manufacturing environments.
40 completed engagements
| Project | Client | Location | Status |
|---|---|---|---|
| Tracking and Genealogy Solution – Assembly Line Phase I | Ashok Leyland | Hosur | Completed |
| MES for Electric Vehicle Assembly Line | Bajaj Auto | Chakan | Completed |
| MES System for KTM Engine Assembly Line | Bajaj Auto | Chakan | Completed |
| Performance Management System | Hero MotoCorp | Gurgaon | Completed |
| MES for EV Transmission Assembly Line | Bajaj Auto | Chakan | Completed |
| Yard Management System | Bajaj Auto | Waluj | Completed |
| Performance Management System – Machining Line | Keihin FIE | Bangalore | Completed |
| Performance Management System – Machining Line | AISIN | Bangalore | Completed |
| Production Management and Process Genealogy System | Toshiba Transmission | Hyderabad | Completed |
| Demo Center Room Application | Mitsubishi | Pune | Completed |
| Production Management System – Battery Assembly Line | TVS Motors | Hosur | Completed |
| Performance Management System – Phase II | Keihin FIE | Bangalore | Completed |
Tracking and Genealogy Solution – Assembly Line Phase I
MES for Electric Vehicle Assembly Line
MES System for KTM Engine Assembly Line
Performance Management System
MES for EV Transmission Assembly Line
Yard Management System
Performance Management System – Machining Line
Performance Management System – Machining Line
Production Management and Process Genealogy System
Demo Center Room Application
Production Management System – Battery Assembly Line
Performance Management System – Phase II
Showing 12 of 42 projects
* Some projects listed above were delivered through collaborative engineering teams within our broader technology ecosystem across global manufacturing environments.
These initiatives span automotive manufacturing, electric vehicle production, industrial machining, consumer goods manufacturing, and process industries — spanning manufacturing plants across India, with experience applicable to any discrete manufacturing environment.
This experience forms the technical foundation of our consulting practice. Our work focuses on helping manufacturers understand their operational constraints, map production systems, and identify opportunities where data-driven intelligence can improve manufacturing performance.
Capabilities Covered
- Manufacturing Execution Systems (MES)
- Production Tracking and Genealogy
- Operational Performance Monitoring
- Industrial Data Collection Systems
- Energy and Utility Monitoring
- Smart Yard and Warehouse Management
- Equipment Monitoring and Diagnostics
- Smart Manufacturing Roadmap Consulting
Industrial Sectors
- Automotive Manufacturing
- Electric Vehicle Production
- Industrial Component Manufacturing
- Consumer Goods Manufacturing
- Industrial Equipment Manufacturing
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